ENERVA™ Powered Trailer Kit - integrated eAxle and battery system

ENERVA™

Powered Trailer Kit

A complete electric propulsion system that transforms truck trailers into a self-powered, software-defined asset. The same proven components as the EK18 truck, built for your existing fleet.

The Product

Electric drive for heavy trailers

The ENERVA™ Powered Trailer Kit is a complete electric propulsion system that replaces a standard trailer axle with an integrated eAxle, battery pack, thermal management, and vehicle controls. It turns a passive trailer into an actively powered, intelligent asset.

This is not a bolted-on afterthought. Using the same proven drive axle components as the Kahu EV EK18 truck platform, backed by the same EVNet™ vehicle control system, telematics, and cloud-based energy management. Everything ECVS offers for the truck is available for the trailer.

The axle, brakes, and wear parts can be tailored to match your existing trailer specifications and fleet parts inventory, minimising disruption to your maintenance operations and supply chain.

ENERVA™ Powered Trailer Kit - eAxle and battery

Key Benefits

Power your trailer - Reduce your costs

Significant fuel reduction

The trailer actively assists the truck under acceleration and on grades, dramatically reducing diesel consumption. The tractor engine works less because the trailer is doing some of the work.

Regenerative braking

Energy captured during braking and downhill sections is stored in the battery and reused. This extends range, reduces brake wear, and turns wasted energy into usable power.

Improved & distrubuted grip

Traction when and where it matters. A gravel crest, an incline start at roadworks, a wet yard. The moments that catch a truck out are exactly where an extra driven axle makes the difference.

Fits your existing fleet

Brakes, hubs, and wear parts can be specified to match your existing trailer fleet and parts inventory. Designed for retrofit to existing trailers or clean-sheet new builds.

Software-defined vehicle

Controlled by ECVS's EVNet™ vehicle network with full cloud telematics, real-time diagnostics, energy management, and V2G capability. Your trailer becomes an intelligent, connected asset.

Modular battery capacity

Battery capacity from 100kWh to 600kWh in approximately 100kWh increments. Sized to your route, payload, and available chassis space. LFP or NMC chemistry available.

Powered Trailer Kit top-down view showing eAxle and battery layout

Complete System

Modular Solution

Each kit includes the integrated eAxle with motor and multi-speed gearbox built into the axle housing, battery system, power distribution, onboard charger, thermal management for both battery and driveline, and the full EVNet™ control system with cloud telematics.

The integrated eAxle design eliminates bulky external drivelines. The motor and gearbox sit within the axle housing itself, giving a compact and efficient package with pure electronic differentials and quieter, more reliable operation.

All components are pre-integrated on a single network. No compatibility issues, no finger-pointing between suppliers. One system, one point of accountability.

Specifications

Three Axle Models

EA5000N

22.5" wheel diameter

  • Heavy-duty commercial trailers
  • Dual individual drive motors
  • Integrated two-speed gearbox
  • Continuous / Peak: 160kW / 360kW
  • Peak Torque: 50,000Nm
  • Mass Rating: 13,000kg
  • Weight: 950kg
  • Full EVNet™ control & telematics
  • Brakes and wear parts matched to fleet spec

EA3800N

22.5" wheel diameter

  • Heavy-duty commercial trailers
  • Single drive motor
  • Integrated two-speed gearbox
  • Continuous / Peak: 145kW / 260kW
  • Peak Torque: 38,000Nm
  • Mass Rating: 13,000kg
  • Weight: 950kg
  • Full EVNet™ control & telematics
  • Brakes and wear parts matched to fleet spec

EA1900N

19.5" wheel diameter

  • Heavy-duty commercial trailers
  • Dual individual drive motors
  • Single speed gear reduction
  • Continuous / Peak: 160kW / 360kW
  • Peak Torque: 19,000Nm
  • Mass Rating: 11,500kg
  • Weight: 820kg
  • Full EVNet™ control & telematics
  • Brakes and wear parts matched to fleet spec

600kWh

Max battery capacity

3 Models

19.5" and 22.5" wheel

LFP / NMC

Battery chemistry options

V2G Capable

Grid integration pending

Battery System

CATL Tectrans CV battery

The ENERVA™ Powered Trailer Kit is built around CATL's Tectrans commercial vehicle battery platform. CATL is the world's largest battery manufacturer and the Tectrans range is purpose-built for the demands of heavy commercial transport: high cycle life, robust construction, and proven reliability across thousands of deployments globally.

Battery capacity is configurable from 100kWh to 600kWh in approximately 100kWh increments, sized to your route profile, payload requirements, and available chassis space. LFP (Lithium Iron Phosphate) chemistry is standard, offering excellent safety, stability, and long cycle life.

Two Tectrans variants are available depending on your operational profile, allowing you to optimise for either charging speed or total battery lifespan.

CATL Tectrans commercial vehicle battery

Choose your battery profile

Superfast Charging

  • Peak 4C charging rate
  • 0 to 70% SOC in 15 minutes
  • Up to 600kWh capacity
  • 1.2 million kilometre lifespan
  • LFP chemistry

Ideal for short-haul, high-utilisation routes where fast turnaround matters most: readymix, construction, urban distribution.

Long Life

  • 15 year / 3 million kilometre lifespan
  • Up to 600kWh capacity
  • Optimised for total cost of ownership
  • LFP chemistry

Ideal for medium-to-long-haul routes where total battery lifespan and lowest cost per kilometre are the priority.

In Chassis

Trailer Integration

Powered trailer kit integrated into trailer chassis - top view
Powered trailer kit integrated into trailer chassis - perspective view

New builds

For new trailer builds, the powered axle and battery system is designed into the chassis from the outset. This allows optimal packaging, maximum battery capacity for the available space, and a clean integration that looks and performs like factory equipment.

Retrofit conversions

For existing trailers, the kit is designed to retrofit with minimal structural modification. The eAxle replaces a standard axle, and the battery packs mount within the existing chassis rails. Brakes, hubs, and wear parts are specified to match your current fleet parts, so your workshop already knows how to service them.

Intelligence

More than hardware

EVNet™ control network

The same proprietary peer-to-peer control network used in the EK18 truck. It integrates the entire trailer: powertrain, batteries, thermal management, and auxiliary systems into a single, intelligent, software-defined platform.

Cloud telematics

Real-time monitoring, remote diagnostics, live energy consumption tracking, and battery health monitoring. True cost and carbon accountability with data-driven fleet management.

Energy management & V2G

Cloud-based charging and energy management systems optimise energy costs and enable Vehicle-to-Grid capabilities. Your powered trailer fleet becomes an energy asset, not just transport.

Future-proof platform

Designed for evolving technology needs including autonomous operation, teleoperation, and smart energy management. The software platform evolves without replacing hardware.

Applications

Built for NZ's truck and trailer combinations

Commercial freight

General freight, container, and curtainsider trailers. The powered axle assists the truck under load, reducing fuel consumption across every kilometre.

Refrigerated transport

Reefer trailers can run the refrigeration unit from the battery system, eliminating the need for a separate diesel genset. Cold chain without the emissions.

Specialist & construction

Concrete, agriculture, waste management, and municipal services. The powered trailer platform is adaptable to any heavy trailer application where diesel displacement makes sense.

Part of the ENERVA™ ecosystem

The Powered Trailer Kit shares the same EVNet™ control platform, cloud telematics, and CATL battery architecture as the Kahu EV truck and ePTO product lines. One unified system across your entire fleet.

Download the brochure for detailed specifications, or get in touch to discuss your application.

Ready to power your trailers?

Whether you're looking at a single trailer trial or a fleet-wide programme, talk to us about the ENERVA™ Powered Trailer Kit.

Get in touch